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Household Appliance Projects

Household Qppliance

PROJECT DESCRIPTION

Our partner in Wuxi got the order of improving the service of a Chinese supplier for a German household appliance manufacturer. The supplier is producing aluminum injection parts and had poor quality deliveries.

PROJECT PLANNING and EXECUTION

Analyze the current production process and identify possible quality risks was the first step. Based on an analysis the conditions of the molds and damage by handling were the top risks for the quality issues.
Improving the mold and machine maintenance and introduction of 5S and One-Piece-Flow principles enabled the supplier to improve the pass rate.

Target

Target:

Increase supplier pass rate and reduce customer complaints to the supplier

Toolbox

Tool Box:

5S, TPM, One-Piece-Flow, SPC and Scatter Diagram

Achievement

Achievements:

Pass Rate increase of 12%

 

 

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